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Propals manufacturing facility

State of the Art.
Built for a Flexible Future.

Engineered across every stage of flexible packaging - from extrusion to conversion - our integrated processes ensure precision, consistency, and performance at scale.

Blown Film Extrusion●Flexographic Printing●Solventless Lamination●Slitter / Folder●Converting●Recycling●
Manufacturing Technology

Multiple Capabilities.
One Partner.

Propals operates a fully integrated flexible packaging facility in Laval, Québec. Every step of the manufacturing chain. From extrusion to converting. Is engineered, monitored, and quality-controlled in house.

World-class W&H equipment. Nordmeccanica lamination. Full on-site QC laboratory.

Blown Film Extrusion


Propals offers advanced multi-layer blown film extrusion capabilities, enabling the production of high-performance polyethylene films tailored to a wide range of applications. Using our W&H Varex extrusion platform, we precisely control film structure, layer distribution, and material selection to achieve the desired balance of strength, flexibility, and barrier performance.

  • W&H Varex II
  • 2×3 layer PE coextrusion
  • 35"–88" layflat
  • Up to 1,300 lbs/hr
  • OPTIFIL P2K gauge control
  • 1st Turboclean in Canada
  • Side gusset capability
  • Exceptional film gauge tolerance
Blown Film Extrusion
BLOWN

Flexographic Printing


Propals offers high-definition flexographic printing capabilities designed to deliver consistent, high-quality graphics across a wide range of flexible packaging applications. Our printing technology supports precise color control, sharp image reproduction, and repeatability across production runs.

  • W&H Miraflex
  • 8-colour solvent-based
  • Up to 57.5" print width
  • 0.48–10 mil substrate
  • 59" web width
  • Up to 40" roll diameter
  • SGSCO certified
Flexographic Printing
FLEXOGRAPHIC

Solventless Lamination


Propals utilizes advanced solventless lamination technology to produce high-performance flexible packaging structures with strong bond integrity and consistent quality. This process eliminates the need for solvents, resulting in a more efficient, environmentally responsible solution without compromising performance.

  • Nordmeccanica
  • Up to 60" coating width
  • Multi-substrate bonding
  • Barrier & strength performance
  • Print premium finish
Solventless Lamination
LAMINATION

Slitter / Folder


Propals offers precision slitting and folding capabilities to ensure accurate sizing, consistent roll quality, and efficient downstream processing. Our equipment is designed to deliver tight tolerances, clean edges, and uniform roll structures across a wide range of film types and thicknesses.

  • 63" web width
  • Up to 10-across slitting
  • Precision tension control
  • Clean, consistent slit rolls
Slitter Folder
SLITTER/FOLDER

Converting Capabilities


Propals offers advanced converting capabilities to transform films into finished packaging formats tailored to your application. Our processes are designed for precision, consistency, and compatibility with high-speed filling and handling systems.

  • Various converting lines
  • Gusseted bags
  • Reinforced handle
  • Zipper closures
  • Serrations & side seal
  • Corner seal
  • Pin hole, hole punch
Converting Capabilities
CONVERTING

Recycling


Propals utilizes advanced high filtration recycling pelletizing systems to process post-industrial and post-consumer materials into high-quality reusable resin. This capability allows for the effective removal of contaminants while maintaining consistent material properties.

Our pelletizing process supports the integration of recycled content into new film structures, enabling improved sustainability without compromising performance, consistency, or processability.

  • Full QC testing facility on-site
  • All critical film parameters
  • Every batch tested
Recycling
RECYCLING
Quality Control

In-House
Lab Testing

Every batch, every run. Rigorous in-house testing across all critical film performance parameters ensures consistency and compliance.

01Tensile Testing
02Dart Impact
03Coefficient of Friction
04Opacity & Gloss
05Spectrophotometry
06Melt Index
07UV Weathering
08Density Measurement
09Film Tolerance
10Seal Integrity

Let's create what's next in packaging

Whether it's a new product line, a sustainability initiative, or a technical challenge. We're here to collaborate.

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